As a leading, ISO 9001 certified global lithium battery manufacturer, Lithmate operates automated assembly plants engineered to deliver outstanding quality. We are committed to continuously advancing lithium-ion battery pack technology, designing bespoke solutions for industrial equipment manufacturers globally.
From initial component research to battery module assembly, complex smart BMS integration, and testing, we utilize tier-1 A-grade cells (including EVE and CATL) to secure prolonged life cycles and maximum safety.
Lithmate provides battery solutions optimized for actual operations in complex environments. We guarantee end-to-end engineering, robust supply chains, and technical support.
Certified to comply with CE, UL, UN38.3, RoHS, and IEC standards.
Continual iteration in high-density cells, active balancing, and intelligent thermal management.
Direct technical assistance networks supporting logistics across North America, Europe, and Asia.
Custom structural design, customized battery management systems, and specialized color branding.
Our automated manufacturing plants feature multi-stage quality control checking at every stage of assembly.
16 years average engineering experience
Custom BMS, communication CANbus, and housings
Patented cell protection structures
Full load capacity testing & environmental stress screening
The nominal 24V (25.6V actual) 160Ah lithium battery pack is a core standard for industrial material handling and marine auxiliary propulsion. Generating 4.096 kWh of clean energy, it offers a replacement for traditional lead-acid batteries. Built with high-density Lithium Iron Phosphate (LiFePO4) chemistry, this module operates at high safety levels even during high rates of discharge.
Crucial parameters for industrial integration:
Purchasing directly from specialized Chinese factories provides substantial strategic benefits. The industrial ecosystem in China, particularly in manufacturing hubs like Guangdong and Huizhou, is home to the world's most robust lithium supply chain.
With direct access to refined high-purity cathode precursors, automated sheet-metal fabrication, and advanced laser-welding equipment, Lithmate minimizes assembly tolerances and raw material variance.
Furthermore, the presence of national research institutions, such as the Huizhou Energy Storage and Power Battery Engineering Technology Research Center, enables quick prototyping and compliance testing. This cluster effect speeds up development cycles and significantly lowers total cost of ownership (TCO) for global OEM distributors.
LiFePO4 systems support rapid charging during shifts. Unlike lead-acid batteries, opportunity charging does not reduce cycle life, eliminating the need for spare battery swap rooms.
Integrated active balancing monitors the voltage status of each individual cell. If variance occurs, energy is redistributed to maximize safety and useful pack capacity.
Designed for harsh environments. Structurally reinforced sheet metal housings protect the prismatic cell modules from continuous mechanical shocks in heavy material handling applications.
Different operating environments require customized electrical setups. Lithmate supplies specialized lithium platforms engineered for stability across traction, storage, and starting battery designs.
AGV / AMR & Electric LSV Systems
Providing battery solutions for material handling fleets. Whether powering golf carts, automated guided vehicles (AGV), electric low-speed vehicles (LSV), or utility shuttles, our batteries ensure long lifespans, minimal charging downtime, and consistent voltage curves during operation.
Durable Marine Power Solutions
Designed to operate reliably in marine environments. Supporting propulsion systems, navigation setups, and auxiliary house power for commercial electric vessels and fishing boats, with configurations available from 12V up to 96V.
Forklifts & Industrial Machinery
Engineered for multi-shift logistics. Our high-performance lithium batteries supply continuous power for forklifts, aerial work platforms, and automated pallet jacks, lowering maintenance costs and maximizing operating uptime.
Industrial Cleaning Equipment
Powering professional floor sweepers and industrial cleaning scrubbers. Our 24V deep-cycle packs (105Ah and 160Ah options) support the continuous run times required for large logistics and commercial facilities.
For engines requiring high starting currents, Lithmate designs high-cranking starting solutions. We provide high-performance Sodium-Ion and ultra-reliable Lithium Iron Phosphate (LiFePO4) starting systems for trucks, vehicles, boats, and jet skis. Our specialized Sodium-Ion cells are engineered to operate in cold climates down to -40°C.
To ensure safety, compliance, and product longevity, global sourcing teams must verify that factories meet specific safety certifications and quality control procedures.
Comprehensive protection and repair support.
Technical assistance for global engineers.
Efficient logistics for bulk systems.
Recognized as the Huizhou Energy Storage and Power Battery Research Center, we work closely with national engineering institutions and universities to develop battery management technologies.
Awarded National High-tech Enterprise status, we hold over 100 patents in battery module structural design, intelligent cell balancing BMS designs, and thermal management technologies.
All manufactured battery packs pass international safety standards, obtaining CE, UN38.3, MSDS, UL, IEC62619, and RoHS compliance certificates to support global exports.
Detailed technical insights addressing engineering inquiries, manufacturing standards, and integration requirements.
A 24V 160Ah LiFePO4 battery pack offers several technical advantages over traditional lead-acid alternatives. Firstly, it supports opportunity charging, meaning it can be recharged during short breaks without reducing the battery's cycle life. Secondly, it provides a stable discharge voltage, maintaining power output even at low states of charge. Finally, it has a service life of over 4,000 cycles at 80% Depth of Discharge (DoD), lowering the total cost of ownership by eliminating the need for periodic battery replacements.
The integrated Smart Battery Management System (BMS) continuously monitors crucial operating metrics. It provides over-charge, over-discharge, over-current, short-circuit, and thermal protections. By monitoring the voltage of individual cells, the BMS balances cell capacities to prevent uneven degradation, ensuring safety during high-rate charging and discharging operations.
Yes, as a specialized OEM factory, we design custom battery housings to fit specific equipment compartments. We manufacture custom sheet metal enclosures, incorporate internal rubber vibration dampeners, apply specialized powder coatings, and configure custom handles or brackets. Additionally, we integrate LCD status screens and specialized power connectors based on client specifications.
Our battery systems support standard industrial communication interfaces, including CANbus (typically CAN2.0B using J1939 protocols), RS485, and Modbus. This allows the battery to communicate directly with motor controllers, vehicle displays, and chargers, enabling real-time monitoring of State of Charge (SoC), State of Health (SoH), temperature, and alarm states.
Lithmate batteries are fully certified for international transport and compliance. Our documentation includes UN38.3 test reports, Material Safety Data Sheets (MSDS), CE declarations, UL compliance, and IEC 62619 reports. These certifications ensure hassle-free customs clearance and compliance with maritime and air freight regulations.
Yes, we manufacture advanced sodium-ion starting batteries. Sodium-ion technology offers excellent cold-weather performance, remaining functional at temperatures down to -40°C. While LiFePO4 remains the standard for deep-cycle industrial traction, sodium-ion batteries provide a cost-effective, cold-resistant solution for starting applications in northern regions.
Lithmate