Explore our custom configurations designed for heavy-duty starting, deep-cycle utility, and commercial fleet deployment.
Global energy infrastructures are transitioning away from unstable, high-maintenance lead-acid technologies. The 12V 200Ah LiFePO4 (Lithium Iron Phosphate) configuration has emerged as the definitive standard for industrial backup, commercial mobility, marine electronics, and off-grid utility grids. In contrast to standard sealed lead-acid (SLA) systems, which suffer from drastic capacity degradation under high current draw (Peukert's Law) and limited depth-of-discharge (DOD), Lithmate's customized LiFePO4 cells deliver stable voltage regulation, massive cycle lifespans, and exceptional energy densities.
By packaging premium EVE or CATL prismatic cells, Lithmate achieves double the usable capacity of equivalent lead-acid footprints, maximizing structural space in caravans, utility vehicle chassis, and AGV cargo bays.
Every custom 12V 200Ah unit features a smart Battery Management System (BMS) supporting CANbus/RS485 protocols for real-time telemetry, ensuring state-of-health (SOH) and temperature optimization.
Standard lead-acid systems sustain roughly 300-500 cycles at 50% DOD. Lithmate's LiFePO4 chemistry scales beyond 4,000 to 6,000 cycles at 80% DOD, significantly lowering the Levelized Cost of Storage (LCOS).
LiFePO4 displays outstanding thermal and chemical stability, minimizing the risks of thermal runaway common with NMC or LCO chemistries. Certified to UL1973, IEC62619, and UN38.3 standard protocols.
As an ISO 9001 certified manufacturer, Lithmate stands at the forefront of lithium battery engineering. We manage the entire lifecycle from preliminary conceptual design and structural engineering to module fabrication, smart BMS integration, and exhaustive laboratory testing.
Our production facilities host both fully automated and semi-automated assembly lines to satisfy bulk OEM requirements without sacrificing physical pack tolerances. We maintain structural partnerships with top-tier cell providers like EVE and CATL, ensuring only Grade-A cells are used inside our assemblies.
Procurement departments face complex logistical, regulatory, and technical considerations when buying bulk industrial energy storage systems. The demand for 12V 200Ah batteries spans several core international business models:
Lithium-ion cells are classified as Class 9 Dangerous Goods. Lithmate delivers comprehensive UN38.3 certification, MSDS, and specialized packaging that facilitates seamless customs clearance for worldwide air, ocean, and ground freight.
Enterprises require distinct physical footprints. We provide customization across shell material configurations (such as standard ABS, IP67 marine-grade steel sheet metal, or impact-resistant polymer composites) and terminal position layouts.
For smart grid and RV monitoring networks, our built-in BMS communication configurations support customized CANbus, Modbus, or Bluetooth protocols to ensure plug-and-play compatibility with local operating systems.
How Lithmate delivers optimized, context-specific solutions across diverse global industries.
Industrial automation demands constant runtimes. Automated Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs) operate 24/7. Our custom batteries support rapid opportunity charging, enabling utility vehicles, golf carts, and LSVs to charge during shifts, eliminating the need for spare battery packs and dedicated storage rooms.
With precise state-of-charge (SOC) calibration via smart BMS, fleet managers can monitor system efficiency, schedule automated charges, and double runtime productivity.
Marine environments subject components to heavy vibration, saline air, and extreme moisture. Lithmate Marine LiFePO4 batteries are designed for fishing boats, electric yachts, and light commercial vessels. Configurable in 12V, 24V, 36V, 48V, and 96V setups, they supply clean power to trolling motors, navigation gear, and auxiliary appliances.
Our marine enclosures use advanced sealant methods to achieve IP65 and IP67 waterproof ratings. Integrated vibration protection secures cells during rough sea passages.
Forklifts, scissor lifts, and industrial floor sweepers require stable voltage output under high mechanical loads. Our custom battery lines supply reliable power for heavy industrial tools, floor cleaning machines, and aerial platforms.
Lithmate LiFePO4 solutions offer zero daily maintenance (no water topping or degassing required) and fast charging, allowing warehouses to optimize uptime and reduce operational costs.
Starting large internal combustion engines in trucks, commercial automobiles, yachts, and motorcycles requires high cold-cranking amps (CCA). Lithmate designs high-current LiFePO4 and advanced Sodium-Ion starting batteries for extreme climates.
Our Sodium-ion options perform reliably down to -40°C, providing starting power for remote operations, cold storage facilities, and high-altitude locations.
Lithmate's dedicated R&D engineering division continuously drives technological innovation. Our current technical roadmap focuses on three main developments:
Solid-state electrolyte architectures represent the future of energy storage. Lithmate is developing solid-state designs to eliminate flammable liquid electrolytes, increase volumetric efficiency, and achieve higher energy densities.
Sodium-ion chemistry offers raw material cost savings and stable cold-temperature discharge profiles. Our R&D center is finalizing sodium-ion designs for high-voltage backup and light-duty starter batteries.
Next-generation BMS designs will feature integrated 4G/5G modules that transmit real-time telemetry to cloud-based monitoring panels, predicting cell imbalances before they cause system downtime.
We support global supply chains with short lead times, direct access to engineering staff, and long-term product warranties.
We stand behind our build quality with a 7-year replacement warranty on all deep-cycle LiFePO4 packs.
Our technical team provides engineering support and custom integration troubleshooting.
Automated manufacturing lines enable us to deliver bulk custom orders within 3 to 4 weeks.
For engineers and procurement professionals, the quality of a battery is defined by its internal component architecture. Below is an overview of how Lithmate constructs our high-capacity packs:
| Technical Parameter | Standard Specification | Customization Range / Limits |
|---|---|---|
| Nominal Voltage | 12.8V | Up to 96V series integration |
| Rated Capacity | 200Ah (2560Wh) | 50Ah - 1000Ah scale options |
| Internal Cell Construction | Prismatic 3.2V Grade-A Cells (4S Configuration) | EVE / CATL options |
| Max Continuous Discharge Current | 150A - 200A (Application Dependent) | Custom peak currents up to 400A |
| Charging Temperature Range | 0°C to 55°C (Built-in heating optional) | -30°C to 60°C (With heating elements) |
| BMS Protection Features | Overcharge, Overdischarge, Short Circuit, Overcurrent, Thermal Cutoff | Bluetooth SOC App / CANbus integration |
Every Lithmate 12V 200Ah battery undergoes rigorous multi-point validation before leaving our facility. This includes automated optical inspections (AOI), battery module capacity grading, cell internal resistance balancing, and high-vibration simulations that mimic conditions in marine and off-road environments.
Our testing laboratory conforms to ISO 9001, ISO 14001, and ISO 45001 operating standards. Every product is cataloged with a unique serial barcode for complete batch tracing from raw materials to customer delivery.
Yes. Depending on the BMS version chosen during the design phase, our standard 12V 200Ah batteries support connection in series (up to 48V configurations) and parallel configurations (expanding total system capacity to 1000Ah or more). It is critical that only batteries of the same model, age, and state of charge are connected to prevent cell imbalances.
Charging lithium cells below 0°C (32°F) can lead to lithium plating, which permanently degrades capacity and poses safety risks. Lithmate offers custom self-heating modules. When a charge current is detected in sub-zero environments, the BMS routes power to thin heating pads to warm the cells to 5°C before allowing the charging cycle to start.
ABS plastic cases are lightweight, impact-resistant, cost-effective, and provide insulation, making them suitable for caravans, RVs, and marine starting applications. Custom sheet metal cases offer precise dimensions for tight spaces (like AGV or forklift bays) and provide superior heat dissipation and mechanical protection under heavy wear.
Our BMS uses passive balancing to bleed off surface charge from higher-voltage cells during the final stages of charging. For large enterprise storage systems, we can integrate active balancing modules (1A to 5A) that continuously redistribute charge between cells during both charge and discharge cycles, extending pack lifetime.
Explore our accessory line and alternative voltage architectures for industrial and commercial fleets.
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